
Originally Posted by
Black_Moons
Personally, I would suggest trying to use a die. You might not even have to turn it to size first... I think after trying some small chunks with a die, Maybe make a sizing die if needed first (its only plastic, any old steel should cut a good length easily) and seeing if it worked well..
I would make some a nice die wrench and try and thread 6' lengths being held in my lathe chuck while I hold the die wrench, with the material being supported just by the die and headstock, no tail stock (Start a few threads manually before turning on the lathe..). Then part them with a band saw or chop saw or something.
Note: I don't think I would be so quick to try this with steel. 7/8" nylon rod sounds like it would snap before I do and that the cutting forces would be minimal