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Thread: Another clumsy bar steward.

  1. #1
    Join Date
    Mar 2001
    Location
    Nottingham, England
    Posts
    14,189

    Default Another clumsy bar steward.

    Local firm to me make big electrical cables, under sea stuff.
    Everything in this place is big.

    So they have this machine that melts and extrudes plastic to cover the cables, once started it's a process that can't be stopped.

    So yesterday morning they had problems with the machine, not sure what, but two fitters went up on the gantry and managed to get it going again but as they were tidying up one of them kicked a spare part off the gantry into the drive of the machine.

    Clumsy bastard.

    Result was the drive locked up and it sheared the key on the 60 HP DC drive motor.

    They pulled the motor and this dropped out.



    Not only did it wipe the key off level with the shaft it ripped the end completely off. Panic................

    This pic was taken as soon as the armature hit the deck, timed at 12.00 on the camera.

    One hour later at 12:56 it's been bored 5" deep and a stub shaft pressed in and the undercut transition between the two welded up.



    Grab a swift bite whilst the weld dries and back into the lathe.

    Last pic timed at 14:24 and just needs the keyway belting in but the guys have already been rung and on on their way.



    Another £7 18s and 6d to rush to the bank with.
    .

    Sir John , Earl of Bligeport & Sudspumpwater. MBE [ Motor Bike Engineer ] Nottingham England.



  2. #2
    Join Date
    Sep 2011
    Location
    Belgium
    Posts
    187

    Default Pounds?

    I should hope you charged them in Guineas for that one. Pounds are so common, don't ye'know?

  3. #3
    Join Date
    May 2006
    Posts
    6,857

    Default

    What a story -- what a save!

    SJS you are the field man ------- you "git er done" dude...

  4. #4
    Join Date
    Apr 2012
    Location
    Clarington Ohio
    Posts
    196

    Default

    Good save!

  5. #5
    Join Date
    May 2002
    Location
    NL
    Posts
    1,353

    Default

    John
    Did you " knurl and a smack with brass" before the weld?!
    eddie
    please visit my webpage:
    http://motorworks88.webs.com/

  6. #6
    Join Date
    Dec 2009
    Location
    Stevens Point, WI
    Posts
    3,449

    Default

    Nice job!


    Curious, do you guys use mostly MIG welders to build up, fill in, and weld together stuff like this?
    Andy

  7. #7
    Join Date
    Jan 2009
    Location
    Salmon Arm, BC, Canada
    Posts
    169

    Default Another question

    Hey John;
    Another question, what are you using to keep heat from migrating up the shaft and possibly damaging the armature ?
    Thanks

  8. #8
    Join Date
    Feb 2002
    Location
    central USA
    Posts
    662

    Default

    I am not too good at currency conversion--is that less than $20?

    YOU WORK TOO CHEAP!

    Nice work though!

  9. #9
    Join Date
    May 2006
    Posts
    6,857

    Default

    Say it ain't so --------- that would be insane cheap --- it should be 5 to 10 times that...

  10. #10
    Join Date
    Dec 2004
    Location
    Western New York U.$.A
    Posts
    7,269

    Default

    Quote Originally Posted by A.K. Boomer
    Say it ain't so --------- that would be insane cheap --- it should be 5 to 10 times that...
    Not for Slur John. That's the price of a couple of pints and a stew plate. Life is good

    I have this burning image of Andy Capp that I can't get out of my mind!

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
    Thank you to our families of soldiers, many of whom have given so much more then the rest of us for the Freedom we enjoy.

    It is true, there is nothing free about freedom, don't be so quick to give it away.

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