Hey Guys,

Great reading. This is not going to be as difficult as I was making it out for a 1 off gear cutting project. After reading some of the suggestions, and specifically Mike"s workshop post, that is exactly the path I'm going to take. I got a few minutes out in the shop tonight and ground my first 1/4" HSS tool steel forming bit and it came out pretty good. I will be needing to get the dremel out and put the proper relief on it, but that's for another night.

Mr fixit for the family