Sounds like he is working on an explosionproof enclosure. The tough part is that the sides are likely sloped but it will have only flat mounting tabs on the back and a ground front face. So no place to use a mag drill. I've done them in a floor standing drill press by swinging the table out of the way and using a spacer or lowering the drill head. If you can clamp it all down you can use a center in the spindle to keep the tap straight as you turn it with a big wrench.
Interestingly I could do this easily on my homebuilt CNC minimill. That's because I can rotate the spindle to make it a horizontal machine and the table is stationary. So I could circle interpolate the hole with an end mill and then thread mill the threads. Thread milling large tapped holes is just plain awesome.
Interestingly I could do this easily on my homebuilt CNC minimill. That's because I can rotate the spindle to make it a horizontal machine and the table is stationary. So I could circle interpolate the hole with an end mill and then thread mill the threads. Thread milling large tapped holes is just plain awesome.
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