Originally posted by ATW
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With a chunk of bar, you need to take off so much that it is almost inevitable that you will uncover stresses and end up with a piece that is a "potato chip", at least on a "scraping scale", where tenths are involved. If you do NOT machine away much, then you may end up with a heavy and clumsy to use tool.
So it is likely more work and carries more chance of needing to go back and re-do your work, if you make it from bar stock.
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