Originally posted by Toolguy
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Measuring inside grooves
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Somewhere I have a piece of square stock which I cross drilled and then drilled and tapped one end for a set screw. I used a single roller from a defunct U-joint bearing as a cross pin. Hold the tool against the inside of the bore, push the pin to touch the bottom of the groove, tighten the set screw. Then pull it out and measure the extension of the pin with a conventional caliper.
I rounded over the side of the square piece so it would lay touching the bore for any bore 1 inch or larger. That eliminates the error caused by the curvature of the bore. Simple, and it works well for me.
To measure the width of the groove I used a piece of material that I think was .030 thick. Hold it against one edge of the groove and measure depth from the end of the bored piece. The put the shim against the other edge of the groove and measure again, adding .030 to the measurement. Calculate the width of the groove. I used the depth measuring ability of a normal caliper to do this. Takes a bit of finesse to hold the shim squarely, but a little care takes the error potential mostly out.I seldom do anything within the scope of logical reason and calculated cost/benefit, etc- I'm following my passion-
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Originally posted by darryl View PostTo measure the width of the groove I used a piece of material that I think was .030 thick. Hold it against one edge of the groove and measure depth from the end of the bored piece. The put the shim against the other edge of the groove and measure again, adding .030 to the measurement. Calculate the width of the groove. I used the depth measuring ability of a normal caliper to do this. Takes a bit of finesse to hold the shim squarely
Gage pin. I have a bunch of them, they were cheap. I have a 1000 pins. For that job I would use them as Go or No Go pins. JR
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At my firm, we had every type of measuring device imaginable, but also, a supply of the fast curing rubber used by dentists for impressions. When it cures there is very low shrinkage, and it was very good for the inspection department to use where anything else was considered unreliable.
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