Kinda interesting, since building the swamper system for the pea shooter I did get to know WW pumps, Japanese ones that is, and they are pretty high quality amazing little devises,
But there has been a neat evolution of them in the past couple decades so wanted to show an older style pump in comparison to a newer one,
so the old ones are kinda inefficient in comparison - The motors are allot bigger, they take double the amperage to run, they use a bigger impeller and run at a slower speed...
here's a pic of the external differences, and along with it the internal motor rotor. Old school is at the bottom;

By weight the newer motors armature is spot on @ 3/5ths that of the old school, I had to hacksaw the plastic old school casing to get to it's motor, and the newer one is just snap together actually very cool design like it's meant to be worked on! that's unusual - usually things go the other way...
here's a pic of the impellers, old school to the left...

So - Like stated - newer design is snap together - and out pops a cartridge motor --- two little tabs allow access to the internals of the motor itself - you can re-lube the little bronze bearings if you want - they are very cool in design...


From what I gather there's two types of new ones --- a regular for the single rear windshield washers and a slightly higher performance for the task of supplying the front screen with the needed extra juice,,,
well if you made it this far - your technically a nerd lol
so if you want read on,
I have taken the pea-shooters swamper system as far as I can possibly take it (for now - it's getting to be the end of the hot season and im content for this year)
Here is the systems configuration, My car has 5 WW pumps lol two are stock - front and rear windows,,, so forget about them, the swamper system uses 3 pumps now,,, I have an old school pump as the final bilge, I have a newer lower performance pressure pump installed in the windshield washer tank, I have a newer higher performance recirculation pump that doubles as both an on site pressure/purge pump... this last pump is what allows me to run 3 more soaker jets on top of the already 4 that I had and they are strategically placed in the areas of the box that were not getting fully saturated, This has improved my swamper systems performance especially during the really hot days that were drying out the pads to quick,,,
the electrical side of this is as follows,,, Because BOTH newer style pumps are lower amperage I had to make them "gang up" on the old school pump to get it to work properly, so the two newer pumps are wired to each other in parallel --- they then are wired to the old school pump in series --- this makes all pumps run at close to half speed for longevity - as we know wiper pumps are not designed for constant run...
they seem to be handling the task just fine, remember how I kinda had to water cool my old school bilge pump by wrapping it's purge lines around it? well the newer style pumps have an internal routing of water that goes through the plastic right next to one side of the motor so seem to already have a built in cooling system of sorts...
On top of all this, I did have to add one more component to the mix to keep the car from flooding, I have found that all these motors act differently all the time depending on heat and run time and also probably the biggest factor is using them against themselves with wiring them in series,,,
so - the recirc pumps line is connected to a diaphragm that helps control the main pumps pressure flow,,, when the recirc's bilge area gets totally saturated - it applies extra pressure to this diaphragm that controls the pressure pumps output,,, the pressure pump cannot fight back on the recirc's output and over ride it because the recirc's just "tee'd off" so the pressure pump has zero effect on it... so now - any extra "slack" is then also picked up by the proprietary bilge that ships the excess water back into the main tank...
So there ya go - welcome to my wonderful world of insanity,,,
the systems actually very quite due to the reduced speed of the trio, this has been a long road and im actually pretty tired of it all... but it's also been a ton of fun.
I think this could have been handled electronically and with some micro pressure switches - or perhaps a float and some kind of micro switch,,, but that would have taken an extra canister and added it's own set of complications... and as it turns out the diaphragm unit is about the size of a quarter and dead simple so im happy ---- for now...
But there has been a neat evolution of them in the past couple decades so wanted to show an older style pump in comparison to a newer one,
so the old ones are kinda inefficient in comparison - The motors are allot bigger, they take double the amperage to run, they use a bigger impeller and run at a slower speed...
here's a pic of the external differences, and along with it the internal motor rotor. Old school is at the bottom;
By weight the newer motors armature is spot on @ 3/5ths that of the old school, I had to hacksaw the plastic old school casing to get to it's motor, and the newer one is just snap together actually very cool design like it's meant to be worked on! that's unusual - usually things go the other way...
here's a pic of the impellers, old school to the left...
So - Like stated - newer design is snap together - and out pops a cartridge motor --- two little tabs allow access to the internals of the motor itself - you can re-lube the little bronze bearings if you want - they are very cool in design...
From what I gather there's two types of new ones --- a regular for the single rear windshield washers and a slightly higher performance for the task of supplying the front screen with the needed extra juice,,,
well if you made it this far - your technically a nerd lol
so if you want read on,
I have taken the pea-shooters swamper system as far as I can possibly take it (for now - it's getting to be the end of the hot season and im content for this year)
Here is the systems configuration, My car has 5 WW pumps lol two are stock - front and rear windows,,, so forget about them, the swamper system uses 3 pumps now,,, I have an old school pump as the final bilge, I have a newer lower performance pressure pump installed in the windshield washer tank, I have a newer higher performance recirculation pump that doubles as both an on site pressure/purge pump... this last pump is what allows me to run 3 more soaker jets on top of the already 4 that I had and they are strategically placed in the areas of the box that were not getting fully saturated, This has improved my swamper systems performance especially during the really hot days that were drying out the pads to quick,,,
the electrical side of this is as follows,,, Because BOTH newer style pumps are lower amperage I had to make them "gang up" on the old school pump to get it to work properly, so the two newer pumps are wired to each other in parallel --- they then are wired to the old school pump in series --- this makes all pumps run at close to half speed for longevity - as we know wiper pumps are not designed for constant run...
they seem to be handling the task just fine, remember how I kinda had to water cool my old school bilge pump by wrapping it's purge lines around it? well the newer style pumps have an internal routing of water that goes through the plastic right next to one side of the motor so seem to already have a built in cooling system of sorts...
On top of all this, I did have to add one more component to the mix to keep the car from flooding, I have found that all these motors act differently all the time depending on heat and run time and also probably the biggest factor is using them against themselves with wiring them in series,,,
so - the recirc pumps line is connected to a diaphragm that helps control the main pumps pressure flow,,, when the recirc's bilge area gets totally saturated - it applies extra pressure to this diaphragm that controls the pressure pumps output,,, the pressure pump cannot fight back on the recirc's output and over ride it because the recirc's just "tee'd off" so the pressure pump has zero effect on it... so now - any extra "slack" is then also picked up by the proprietary bilge that ships the excess water back into the main tank...
So there ya go - welcome to my wonderful world of insanity,,,
the systems actually very quite due to the reduced speed of the trio, this has been a long road and im actually pretty tired of it all... but it's also been a ton of fun.
I think this could have been handled electronically and with some micro pressure switches - or perhaps a float and some kind of micro switch,,, but that would have taken an extra canister and added it's own set of complications... and as it turns out the diaphragm unit is about the size of a quarter and dead simple so im happy ---- for now...
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