Round keys are very strong. I built several barrel stave cutting machines and we used a cutter head with many staged insert cutters and it required two round .500" round keys at 180 deg from each other on the shaft. I had to cut the shaft with a round nose endmill and compute the depth of cut so there was no slop. I think I built 5 machines and it was alway tricky to get the shaft keyways just right with no slop. The cutter head was powered by a 10 hp motor if I remember correctly and swung from side to side as it cut the stave.
A Dutch or Scotch pin is usually a tapered pin installed as shown in the opening thread photo. I always used a set screw in place of a pin and locked the set screw with locktite. I never had one fail or escape.
A Dutch or Scotch pin is usually a tapered pin installed as shown in the opening thread photo. I always used a set screw in place of a pin and locked the set screw with locktite. I never had one fail or escape.
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